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  7. Custom hats

Custom embroidered hats.

Trucker, dad and five panel caps from AS Colour, TravisMathew, The North Face and more.

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Class Cord Rope Cap
Min: 24

Class Cord Rope Cap

From $9.08+5
Class Two-Tone Cap
Min: 24

Class Two-Tone Cap

From $8.72+13
Classic Dad Hat
RecycledBest seller
Min: 24

Classic Dad Hat

From $11.80+20
Classic Five Panel Hat
Min: 24

Classic Five Panel Hat

From $8.58
Frame Foam Trucker Cap
Min: 24

Frame Foam Trucker Cap

From $8.15+8
Frame Two-Tone Hat
Min: 24

Frame Two-Tone Hat

From $8.15+3
The North Face Ultimate Trucker Hat
Min: 24

The North Face Ultimate Trucker Hat

From $16.43+4
TravisMathew Cruz Colorblock Trucker Cap
Min: 24

TravisMathew Cruz Colorblock Trucker Cap

From $23.60
TravisMathew Cruz Trucker Hat
Min: 24

TravisMathew Cruz Trucker Hat

From $23.09+1
TravisMathew FOMO Novelty Cap
Min: 24

TravisMathew FOMO Novelty Cap

From $25.74
TravisMathew FOMO Solid Cap
Min: 24

TravisMathew FOMO Solid Cap

From $25.74
TravisMathew Rad Flexback Cap
Min: 24

TravisMathew Rad Flexback Cap

From $25.74

Custom hats, in short

Merchwell embroiders company logos on caps from AS Colour, TravisMathew, The North Face and more, from $8.15 per piece, with production typically running two to three weeks after you approve the mockup. Trucker, dad and five panel styles are all one size fits most, and the front panel, back and both sides are available positions.

Which one to order

A dad hat is the default. It is unstructured, low profile and the shape most people already own, which makes it the safest buy for a mixed group.

A trucker is the one that reads as current. The mesh back keeps it cool and the foam front panel carries a large embroidered mark better than any other cap shape.

A five panel is the flatter, more designed option and suits companies whose brand leans modern rather than classic.

How the logo goes on

Embroidery, on the front panel. A structured or foam front holds a bigger mark cleanly, and an unstructured dad hat suits something smaller and simpler.

Back placement, above the closure, is the usual second position and is where a secondary mark or a word goes. Left and right sides are both available.

Thread colors are matched on the mockup before production, which matters more on hats than anywhere else because the mark sits on a curved surface in a single flat color.

Shop by brand

Custom TravisMathew

Common questions

Dad hat or trucker?

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Dad hat for the safest, most familiar shape. Trucker when you want it to look current and carry a larger embroidered logo.

How much do custom embroidered hats cost?

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Hats here start at $8.15 per piece and drop at each volume break, with embroidery included in the quoted price.

What is the minimum for custom hats?

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Lower than most embroidery shops quote, and because hats are one size, the whole minimum goes toward a single count rather than a size curve.

Can I get my logo on the back of the hat too?

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Yes. A back mark above the closure is a common second position, and you can add a side mark as well.

How long do custom hats take?

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Typically two to three weeks after you approve the mockup. Tell us your date and we will confirm within one business day.