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  5. Custom headwear

Custom hats and beanies.

Caps, trucker hats and beanies from TravisMathew, AS Colour, Patagonia and more, embroidered.

All HeadwearHatsBeanies
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Class Cord Rope Cap
Min: 24

Class Cord Rope Cap

From $9.08+5
Class Two-Tone Cap
Min: 24

Class Two-Tone Cap

From $8.72+13
Classic Dad Hat
RecycledBest seller
Min: 24

Classic Dad Hat

From $11.80+20
Classic Five Panel Hat
Min: 24

Classic Five Panel Hat

From $8.58
Custom Knit Holiday Beanie
Min: 100

Custom Knit Holiday Beanie

From $11.67
Frame Foam Trucker Cap
Min: 24

Frame Foam Trucker Cap

From $8.15+8
Frame Two-Tone Hat
Min: 24

Frame Two-Tone Hat

From $8.15+3
Patagonia Brodeo Beanie
Min: 6

Patagonia Brodeo Beanie

From $50.77
Patagonia Fisherman's Rolled Beanie
Min: 6

Patagonia Fisherman's Rolled Beanie

From $41.54+1
The North Face Truckstop Beanie
Min: 24

The North Face Truckstop Beanie

From $17.16+1
The North Face Ultimate Trucker Hat
Min: 24

The North Face Ultimate Trucker Hat

From $16.43+4
TravisMathew Cruz Colorblock Trucker Cap
Min: 24

TravisMathew Cruz Colorblock Trucker Cap

From $23.60
TravisMathew Cruz Trucker Hat
Min: 24

TravisMathew Cruz Trucker Hat

From $23.09+1
TravisMathew FOMO Novelty Cap
Min: 24

TravisMathew FOMO Novelty Cap

From $25.74
TravisMathew FOMO Solid Cap
Min: 24

TravisMathew FOMO Solid Cap

From $25.74
TravisMathew Rad Flexback Cap
Min: 24

TravisMathew Rad Flexback Cap

From $25.74
TravisMathew Solid Cuffed Beanie
Min: 24

TravisMathew Solid Cuffed Beanie

From $23.60
TravisMathew Striped Cuffed Beanie
Min: 24

TravisMathew Striped Cuffed Beanie

From $23.60
Waffle Cuffed Beanie
Min: 24

Waffle Cuffed Beanie

From $7.86+4

Custom headwear, in short

Merchwell embroiders company logos on hats and beanies from TravisMathew, AS Colour, Patagonia and more, from $7.86 per piece, with production typically running two to three weeks after you approve the mockup. Almost everything here is one size, which is what makes headwear the easiest apparel to buy for a whole team.

Which one to order

Headwear is the one apparel category with no size problem. Most styles are one size fits most, so you order a quantity rather than a curve, and nobody is left with something that does not fit.

A cap or trucker is the year round option and the one that gets worn outside work. A beanie is seasonal, costs less, and is the easier win for a winter gift or an event in the cold.

Structure is the quality tell on a cap. A structured front panel holds its shape and carries embroidery cleanly. An unstructured cap is softer and more current, and a large mark on one will sit less crisply.

How the logo goes on

Embroidery is the method across headwear, on caps and beanies alike. It is the only finish that holds up to the way hats get handled.

The front panel is the standard position. The back, above the closure, is the usual second mark, and left and right sides are both available when two logos have to appear.

A beanie decorates on the cuff or the front face depending on the style. Placement is confirmed on the mockup, because a mark that sits too high disappears when the cuff is folded.

Shop by brand

Custom PatagoniaCustom TravisMathew

Common questions

Do custom hats come in one size?

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Most do. Almost everything here is one size fits most, which is why headwear is the simplest apparel to order for a whole team.

How much do custom hats cost?

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Headwear here starts at $7.86 per piece and drops at each volume break. Embroidery is included in the quoted price.

Can you embroider the side or back of a hat?

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Yes. Front, back, left side and right side are all available positions, and you can combine them.

Structured or unstructured cap?

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Structured holds its shape and carries a larger embroidered mark more crisply. Unstructured is softer and more current, and suits a smaller logo.

How long do custom hats take?

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Typically two to three weeks after you approve the mockup. Tell us your date and we will confirm within one business day.

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Custom hatsAll apparelLow minimum merch